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056809:dryer
Unit:
set
Price:
4,699.00$
Weight:
131.00kg
QTY:
Out Of Stock
     

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Product Overview

220V 2L Lab Mini Spray Dryer Machine Liquid Drying Machine for Thermosensitive Material

Product Overview
Spray dryer can be used to convert liquid materials directly into micro powder, without filtration, concentration, crushing before drying, and have a wide range of applicability to all solution consumables, such as emulsions, suspensions, etc. Mainly applicable to laboratories, universities, research institutes and food, biology, beverage, chemical, material, pharmaceutical and other enterprise laboratories.
Product Parameters
Inlet air temperature control: 30~300 ℃
Outlet air temperature control: 30~150 ℃
Evaporation water: 2000 mL/H
Maximum feeding capacity: 2000 mL/H
Voltage: AC 220V
Number of phases: Single phase
Electric heater power:

3 KW

Fan: 0.5KW (Maximum air volume: 5.6m3/min; Maximum air pressure: 1020Pa)
Air compressor: 0.2KW (Maximum gas production: 4.2m³/h)
Working pressure of compressed air: 2~3 Bar
Nozzle diameter: 0.04" (1.00mm)
Operating temperature: 10~40 ℃
Real-time temperature control (PID): ±1 ℃
Real-time display temperature accuracy: 0.1 ℃
Packing size: 35"*27.5"*57.5" (89cm*70cm*146cm)
Net weight/Gross weight: 207LB(94kg) / 289LB(131kg)
Product Features & Advantages

1.High Quality Material:

The drying chamber and collection device are made of transparent high-quality high temperature borosilicate glass, so that the spray drying process is in a pollution-free and stable environment.

2.Visualization:

The whole spray drying process is visible, the experiment process is easy to control, and the problem is adjusted in time. All glass components are easy to remove and clean.

3.Motor:

100% pure copper motor, strong power, high efficiency, low noise, long service life.
 

4.Peristaltic Pump:

Adjust the peristaltic pump, you can control the size of the feed, you can adjust at any time according to your own needs, the use of more flexible.

5.Automatic Control:

one-click boot, set the spray process parameters, the temperature reaches the predetermined temperature, the peristaltic pump starts on its own, the running animation is displayed on the touch screen, and the running process is clearly displayed.

6.Pressure Gauge:

Equipped with pressure gauge and its control valve, according to the need, through the control valve can adjust the size of the pressure.

7.Heat Dissipation:

There are heat dissipation holes on the left and right sides of the machine to discharge the heat generated by the motor in time, protect the motor, and extend the service time and service life.

 
8.Plug:

Equipped with American standard plug, no need to convert the plug, can be used directly; Ground wire to ensure safety.

9.Universal Wheel:

The bottom of the machine is equipped with four universal wheels, which can easily carry the machine to the place where it needs to be used, saving time and effort.

- Automatic, manual dual mode, PLC control, color touch screen display, English operation interface, all parameters are LCD display: control temperature, air volume, air pressure, pump speed, unplugging frequency.

- In order to keep the sample pure, equipped with air inlet filter; After drying, the particle size of the finished dry powder is more uniform, and more than 95% of the dry powder is in the same particle size range.

- Jet device can automatically dredge (needle) and frequency can be adjusted. when the nozzle is blocked, the machine can automatically remove the obstacles in order to ensure the continuity of the experiment.

- Shutdown protection function: Just press the stop button when shutting down, and the machine will stop running immediately except for the fan to ensure that the equipment will not burn out the heating part due to misoperation (forced closure of the fan).

- powder particles diameter is normally distributed with good liguidity and low noise which is less than 60 db according with standards for laboratory.

- Innovative tower wall purge for higher material recovery.

- Two fluid spray atomization structure, the whole machine is made of stainless steel material, compact design, no auxiliary equipment.

Installation & Operation

Installation instructions:

1. Drying chamber installation: Drag the drying chamber with both hands and then insert it into the drying chamber fixing plate (placed on the white PTFE pad), and lock the five-row handle.

2. Installation of cyclone separator: the cyclone separator tightening nut, sealing ring and stainless steel gasket are placed on the cyclone separator's outlet pipe, and then inserted into the device's outlet pipe together, adjust the position of the drying chamber outlet and the cyclone separator inlet, so that the two ports are aligned, connect the two ports with a clamp, and finally tighten the cyclone separator tightening nut.

3. Connect the aggregate bottle to the cyclone separator with a threaded connector.

4. Connect the aggregate pipe to the drying chamber with a threaded connector.

5. Install the spray chamber on the device and connect the 4mm air pipe (for needle passage) and the 6mm air pipe (for spray).

6. Install the food-grade silicone tube on the peristaltic pump and insert the spray chamber feed port.

 

Note:

All glassware is fragile and should be handled with care during installation and cleaning.

Ensure that all components are installed and powered on.

Preparation for the experiment:

1. Install the components according to the installation instructions;

2. Equipment start button, start the fan, start the air pump;

3. Set the inlet air temperature and start the heater;

4. When the outlet air temperature reaches the set value, open the peristaltic pump;

5. Advanced water, observe the material atomization and temperature change, reset the fan and inlet air temperature, and feed after stability.

Shutdown steps:

1. When the material is used up, the water will spray all the materials in the hose (about 5 minutes), closethe peristaltic pump;

2. Close the air compressor;

3. Turn off the heater;

4. When the inlet air temperature drops below 90 degrees, turn off the fan;

5. Remove the aggregate bottle and transfer the material to other containers;

6. Remove the container after it is completely cooled and clean.

Common Problems & Solutions
Problems Possible causes Solutions
1.The fan does not work. Intermediate relay R201.2 is damaged. Replace R201.2.
Frequency converter damage. Contact us.
Fan damage. Contact us.
2.The electric heater does not work. The fan is not started. Start the fan.
The solid state relay SSR201 is damaged. Replace the solid state relay SSR201.
The electric heater is damaged Contact us.
3.The air compressor does not work. Intermediate relay R201.1 is damaged. Replace R201.1.
The air compressor does not start. Starting air compressor.
The air compressor is damaged. Contact us.
4.The device is out of power. Plus socket unreliable. Check whether the external power supply is available.
Breaker NFB in off position. Turn on the NFB.
5.The HMI touch screen does not display work. The panel start button is damaged. Replace the start button.
The switch power supply is damaged. Replace the switch power supply.
The intermediate relay R1.2 is damaged. Replace R1.2.
Touch screen damaged.
Contact us.
6.The inlet air temperature is not displayed. The PT-100 temperature probe is loose. Fasten.
Pt-100 is damaged. Contact us.
The PT temperature module is damaged. Contact us.
7.The outlet air temperature is not displayed. The PT-100 temperature probe is loose. Fasten.
Pt-100 is damaged. Contact us.
The PT temperature module is damaged. Contact us.
8.The inlet air temperature cannot reach the set value. The air volume of the fan is too large. Modifying Fan Parameters.
9.The outlet air temperature cannot reach the set value. Too much air intake (when the peristaltic pump is manual). Modify peristaltic pump parameters.
10.The bottom of the drying chamber drip. The inlet air temperature is too low. Increase the intake air temperature.
The atomizing air pressure is too low. Open the rear cover of the device and adjust the pressure to 2-3Bar (¢6 blue trachea).
Compressed air leaks.
Check all connections for air leaks.
The feed is too large.
Modify the parameters of the peristaltic pump.
11.The through-pin does not work.

 

The air valve is not opened. Open the valve (¢4 white gas pipe).
The pressure is too small.
Turn up the pressure reducing valve pressure.
The through-pin parameter setting is too large.
Modify the through-pin parameters.
The solenoid valve is damaged.
Replace the solenoid valve.
Product Presentation & Detailss
Item Included(056809)
Spray dryer *1 Accessories package *1

You can make order with no worry.
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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