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057138:Toast Bar Bread Forming Machine (220V)
Unit:
set
Price:
10,980.00$
Weight:
495.00kg
QTY:
     

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Product Overview
 
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220V Industrial Automatic Continuous Toast Bread Dough Molding Shaping Machine, 2000-3000pcs/h Capacity, for Bakery Factory Production Line

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Product Overview
Upgrade your bakery's production line with this industrial-grade Continuous Dough Molding Machine. It is expertly designed for the rapid and uniform shaping of a wide variety of bread doughs, including Toast, Baguette, Pullman Loaves, European Bread, and other long or rectangular shapes. This machine specializes in the sheeting and molding process, efficiently transforming divided dough pieces into perfectly shaped loaves ready for final proofing and baking.

By automating this critical step, it eliminates inconsistencies of manual handling, ensuring every product has the same optimal density, shape, and surface texture. This leads to superior baking results, enhanced product appearance, and a significant increase in your overall output—capable of achieving speeds of up to 2000-3000 pieces per hour.
Product Parameters

Voltage:

AC220V/60Hz

Phase number: 1

Motor Power:

1.1KW

Weight of each dough:

50g-1000g(1.76oz-35.27oz)

Production Capacity: 2000-3000PCS/H
Dough Forming Length Range: 80mm-600mm(3.15"-23.62")
Pressure Roller Gap Adjustment Range(Dough Thickness): 0.04"-0.79(1mm-20mm)

Pressure Roller Surface Materia:

Food-Grade Chrome Plated

Chain Mesh Material: SUS304 stainless steel
Conveyor Belt Width: 60CM(23.6")
Roller width: 500mm(19.7")

Conveyor Belt Material:

Food-grade PU

Machine Body Material:

SUS201 Stainless steel

Package size: 103.5"*37.4"*57.9"(263CM*95CM*147CM)
Net weight/Gross weight: 824.5LBS(374KG)/1091.3LBS(495KG)
Precautions
I. Safety Operation
Safety First: Never place hands, hair, or any body parts near the moving parts (such as pressure rollers and conveyor belts) while the machine is in operation.

Grounding Protection: The equipment must be reliably grounded to ensure electrical safety and prevent electric shock hazards.

Proper Attire: Operators should avoid wearing loose clothing, gloves, or jewelry that could be caught in the machinery.

Trained Personnel Only: The machine should only be operated and maintained by trained professionals. Unauthorized personnel should keep away from the machine during operation.

II. Pre-Operation Checklist
Check Fasteners: Before each use, inspect all screws and components for tightness to ensure the machine is structurally secure.

Cleaning & Lubrication: Ensure the rollers and conveyor belt are clean. Lubricate moving parts (e.g., bearings, guides) regularly with food-grade lubricant as specified.

Gap Adjustment: Adjust the roller gap according to the desired dough thickness before starting the machine. Do not adjust the gap while the machine is running to avoid gear damage.

III. During Operation
Even Feeding: Feed divided dough pieces evenly and continuously into the hopper. Avoid overloading the inlet to prevent jams.

Foreign Object Prevention: Strictly prevent metal, stones, or other hard objects from entering the machine with the dough, as they can cause severe damage to the rollers and molds.

Dough Condition: Ensure the dough has appropriate hardness. Dough that is too soft or too hard may affect shaping quality and increase mechanical load.

IV. Maintenance & Cleaning

Power Off for Maintenance: Always disconnect the power supply completely before performing any cleaning, maintenance, or adjustment tasks.

Prompt Cleaning: Clean the rollers, conveyor belt, and molds thoroughly after daily use to prevent dough residue from hardening, which compromises hygiene and machine accuracy.

Regular Inspection: Periodically check the tension of the drive belt and the wear of key components. Replace any worn parts promptly.

Professional Repair: If a malfunction occurs that you cannot resolve, contact qualified technical personnel immediately. Do not disassemble core components by yourself.
Product Features & Advantages
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Top 304 Stainless Steel Shaping Chain Mesh
Located at the top of the machine, this chain mesh serves the essential function of gently confining and shaping the dough sheet after it passes through the rollers. Constructed from food-grade 304 stainless steel, it guarantees hygiene and corrosion resistance. The mesh structure provides crucial support while limiting excessive lateral spreading, effectively guiding the soft dough sheet into the next forming stage to prevent edge cracking or deformation, thereby ensuring uniform width and structural integrity of the final product.

Centralized and Intuitive Control Panel
The two top handwheels directly correspond to adjusting the chrome-plated roller gap (for dough thickness) and the white drum roller spacing (for dough length), enabling precise and rapid setup of key dimensions. The dedicated conveyor speed knob, positioned adjacent to the prominent start/stop buttons, allows operators to seamlessly adjust the production pace during operation. This user-centric design significantly simplifies the workflow, minimizes setup time, and ensures any operator can quickly master the machine to consistently produce products with uniform specifications.
 

High-Precision Food-Grade Chrome-Plated Pressure Roller
The rollers feature a food-grade chrome-plated surface, offering smooth operation, wear resistance, and non-stick properties, which guarantee no contamination and comply with the highest hygiene standards. With a precisely adjustable gap range of 1-20mm, it provides versatile handling for everything from thin sheets to thick dough pieces, ensuring uniform thickness across all your products with a single machine.

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Flexible Inlet Guide Fence
The inlet features an innovative flexible guide fence comprising six food-grade PU rods on each side. This system creates a precise guiding channel that gently aligns each dough piece, ensuring it enters the machine in the correct position from the very first step. Superior to a solid baffle, this design effectively prevents misalignment while avoiding potential dough damage from rigid impact, establishing a critical foundation for producing consistently shaped and uniformly thick products in the subsequent rolling and forming stages.

Professional Blue Food-Grade PU Conveyor Belt
This belt is made of food-grade PU with a distinctive blue color that provides excellent visual contrast against dough for enhanced safety inspection. The material offers superior abrasion and oil resistance, outperforming standard PVC in longevity to reduce long-term costs. Its surface ensures stable dough handling, and the precise 23.6-inch width is engineered for seamless integration into high-efficiency production lines.

Inter-Level Transition Guide Plate
The machine features a thoughtfully designed guide plate at critical inter-level transfer points. Its primary function is to gently direct the dough, ensuring a controlled and smooth transition as it moves from an upper to a lower conveyor. This design effectively prevents deformation, splattering, or misalignment that can occur from a free fall, fundamentally guaranteeing the continuity of the molding process and the consistency of the final product.

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Precise Length Adjustment Handwheel
The dual handwheels at the top of the machine allow for precise control over the gap between the first and second conveyor tiers. This design enables operators to quickly and linearly adjust the dough's stretching length based on product requirements (e.g., standard toast or long baguettes), achieving accurate control over the final product size. The intuitive and synchronized adjustment process ensures uniform dough elongation, serving as a core function for maintaining consistent product specifications across high-volume production.

Three-Tier Gentle Stretching System
This design utilizes a stepped, three-tier conveyor layout to provide the dough with a gradual and gentle stretching process. It avoids the damage to the gluten network caused by a single, drastic stretch, effectively preserving the dough's internal structure and vitality. Simultaneously, this layered elongation allows ample time for natural degassing, resulting in a more even gas distribution. This process ultimately ensures the final baked product has a finer, more uniform crumb structure and optimal texture.
 

Heavy-Duty Leveling Casters (with Brake)
Equipped with four heavy-duty leveling casters, this machine combines effortless mobility with rock-solid stability. To move, simply push the entire unit. Once in position, rotating the screw mechanism lowers the support feet, lifting the machine off the ground to eliminate any instability from the wheels. Coupled with the central braking function, this system guarantees absolute stability during high-speed operation, providing a critical foundation for consistent production quality.

-Versatile Application: Handles a broad spectrum of bread types, making it an ideal single-machine solution for bakeries producing multiple product lines.

-Precision Sheeting & Molding: Equipped with adjustable rollers to gently sheet the dough and precise molds to form it into the desired shape without damaging the gluten structure.

-Unmatched Efficiency & Consistency: Achieve high-volume production with flawless uniformity, reducing labor costs and material waste.

-Robust & Hygienic Design: Constructed from food-grade, durable materials for long-term reliability in a demanding bakery environment, ensuring compliance with industry standards.

-Seamless Line Integration: Designed to connect perfectly with your existing dividers, rounders, proofers, and ovens, creating a smooth, continuous production flow.
Operating Instructions
Phase 1: Pre-Operation Setup
1. Positioning & Stabilizing: Move the machine to the desired location. Rotate the screws on the four leveling casters to lower the support feet, lifting the machine off the ground for stability, and engage the brakes.

2. Inspection & Cleaning: Inspect the pressure rollers, conveyor belts, and chain mesh to ensure they are clean and free of foreign objects. Check that all screws are tight.

3. Parameter Setting: Based on the dough type (e.g., toast, baguette), pre-adjust the roller gap (1-20mm) and conveyor speed while the machine is powered OFF.
Phase 2: Startup & Operation
4. Power On: Ensure the emergency stop button is released, then turn on the main power switch.

5. Test Run (No Load): Start the machine and let it run without dough for 1-2 minutes. Listen for any abnormal noises or vibrations.

6. Feeding & Production: Once running smoothly, evenly and continuously feed the pre-divided dough pieces into the top inlet. The flexible PU rod guides will direct the dough into the rollers.

7. Monitoring & Adjustment: Closely monitor the shaping quality during operation. Fine adjustments to speed can be made while running, but significant changes to the roller gap must be done with the machine STOPPED.
Phase 3: Shutdown
8. Stop Feeding: After production, stop feeding new dough into the machine. Allow any remaining dough inside to cycle through and exit completely.

9. Power Off: Turn off the main machine power, then disconnect the main power supply.

10. Cleaning & Maintenance: Once the machine has completely stopped, perform a thorough cleaning and maintenance of all contact surfaces (rollers, belts, chain mesh, etc.).
Product Presentation & Details
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Item Included(057138)
Continuous Toast Bread Dough Molding Shaping Machine *1

You can make order with no worry..
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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